Precision Under Pressure
Heat exchanger tubes are prone to a variety of complex degradation defects that often lead to catastrophic failure if left unmonitored. We provide precision heat exchanger inspection equipment using both Eddy Current Testing (ECT) and Remote Field Testing (RFT) to ensure your critical assets remain operational. Whether your system involves straight or U-bend configurations, our specialized probes deliver the data needed to maximize asset life.
Our expertise in manufacturing allows us to provide industry-leading probes compatible with both Russell NDE and competitor equipment. For non-ferrous materials like Stainless Steel, Titanium, and Brass, our Eddy Current (ECT) probes provide unmatched sensitivity to surface and sub-surface defects. For ferrous materials such as Carbon Steel and Nickel, our Remote Field (RFT) probes utilize absolute and differential configurations to see through the tube wall with clarity.
These heat exchanger probes are further enhanced for challenging environments like fin-fan cooler tubes. By utilizing Partial Saturation Eddy Current or our proprietary Saturn RFT probes, we can navigate complex geometries that standard tools avoid. From inlet erosion to de-alloying, our technology captures the specific signature of every defect type, allowing for targeted maintenance and reduced downtime.
“I have had a long business relationship with Dave Russell and his staff. They have always proved knowledgeable, responsive and more than fair in all of our dealings. I can highly recommend them to anyone.”
President, Boiler Inspection & Engineering, Inc.
“Russell has for over twenty years supplied HSI Group and IESCO numerous NDT instruments, custom sensors and software, probes and calibration standards which have allowed HSIG to grow our businesses by offering a world-class suite of services for the Petrochemical and Power industries. Their products and customer support are second to none in performance and reliability. Russell is a valued partner, and we highly recommend them for both standard products and R&D undertakings.”
President, Boiler Inspection & Engineering, Inc.
“We’ve been extremely impressed with the eddy current probe technology from Russell NDE Systems. Their durability and stability in the field have made a noticeable difference in maintaining data quality throughout long runs, while the thoughtful design ensures ease of use for technicians. Combined with excellent technical support and responsiveness from Russell NDE Systems, their probe technology has proven to be a dependable and high-performing solution that adds real value to our inspection services.”
We provide immediate on-site feedback, allowing your team to identify and plug high-risk tubes during the same outage window to prevent restart failures.
You receive a comprehensive tube map and wall-loss report. This data is essential for life-extension studies and deciding between a retube or continued service.
RFT technology is tolerant of internal scale and deposits. We can work with your cleaning contractor to establish the “minimum necessary” level to save time.
Yes. We categorize tubes by risk levels helping you prioritize repairs and develop long-term asset management plans.
Our probes prioritize signal clarity and durability. Since they are compatible with most major instruments, you can upgrade your sensing technology without replacing your hardware fleet.
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If you are facing an inspection challenge that doesn’t have a standard solution, our R&D team is ready to engineer one. We are committed to hiring the most competent, CGSB or ASNT certified technicians and equipping them with patented technology to ensure your project is a success. Reach out today to see how we can keep your operations running safely.
